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Low pressure turbine stator housing

75% reduction in machining time per bore.
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Customer application

The previous process required machining of the counterbore from two sides. Additionally, chamfering had to be done manually. Overall, the process was time consuming and cumbersome.

WorkpieceLow pressure turbine stator housing
BoreØ7 mm
Counterbore with chamfer on the inner bore edge / Ø13 mm
Cutpartially interrupted
MaterialInconel 718
Material thickness4.0 mm
MachineSTARRAG STC1000
Estimated production volume50 parts (3,200 bores) / year
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Solution

HEULE proposed its SOLO counterboring tool, distinguished by its ease of use and high production reliability. Thanks to the construction of a customer-specific blade that simultaneously applies a chamfer to the bore, the previously required additional deburring process is no longer needed.

 

ToolSOLO
Bladeapplication specific
Working speed1'900 RPM
Working feed0.03 mm/rev
Coolantexternal coolant
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Customer benefit

  • Entire machining from one side in one single operation
  • No re-clamping of parts in the machine
  • Manual handling of this expensive part has been minimised
  • Machine time decreased by 50%
  • Cost saving over USD 35’000 / year
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