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Helicopter component

Time and quality savings. The part comes out of the machine completely finished. No further process steps necessary.
bsf-produkt-1

Customer application

The challenge for this Tier-1 supplier to the aircraft industry was to effectively machine eccentric counterbores Ø13, all from one side without the need to re-align and re-clamp the part in the machine. Due to the fact that the application is based on military specifications, the requirements are particularly high. 

WorkpieceComponent with eccentric back spotfacing
Diameter of final bore8.3 +/- 0.2 mm
Diameter of counterbore13.0 +/- 0.2 mm
MaterialSpecial steel with high strength and corrosion resistance that is difficult to machine.
Aircraft Component 02_V1
BSF_einzeln

Solution

In order to realise the eccentric counterbores, temporary 6.35 mm pilot bores are drilled. The counterbore Ø 13.0 is then machined with a HEULE BSF tool before extending the pilot bore off-center to Ø8.3 mm.

ToolBSF special version
Working lengthtailored to the application
025_Resultat

Customer benefit

Due to the automated counterboring process, the component can now be completely processed on the machine. For this difficult-to-machine material, the customer received a solution that reliably produces a back spot face larger than double the bore diameter. 

 

  • Complete finishing of the part on the machine including eccentric counterbore
  • Machining from one side without the need to re-align & re-clamp the part
  • Higher process reliability
  • Time savings per part 1.5 hours
     

 

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