Support Gear Part Header

Support Gear Part

Description

Initial situation: German subcontractor would like to improve the existing process.

Application details

Application details

  • Bore diameter: Ø11.0 mm
  • Back spotfacing diameter: Ø22.5 mm
  • Countersink depth: 7.0 mm
  • Material:  EN AC-Al-Si9Mg-Pz
  • Machine: Heller FP 4000
  • Processing: Horizontal machining
  • Coolant pressure: 10 Bar and 50 Bar
  • Existing tool: Plug-on tool

Solution proposed by HEULE

Solution proposed by HEULE

BSF Back Spotfacing Tool:

Tool: BSF-D-1100/050-12.5
Blade: BSF-M-D-1D-9.5

Machining parameters:

  • Speedt: S1200
  • Feed: F48

Benefits to the customer

Benefits to the customer

Quality: Countersink quality very good
Cycle time: substantially faster compared to the old solution with the plug-on tool
Safety at work: significantly better because there is no manual intervention of the machine operator in the processing cell anymore